website Ir directamente al contenido
WhatsApp: +86 15800009467
Industry-Leading OEM/ODM Denim Manufacturer & Factory
Español
  • English
  • Español

Buscar productos

Nudie Jeans Production Process Explained

Nudie Jeans Production Process Explained

  • por {{ author }} Lucy Zhou

Introduction

Nudie Jeans, the iconic Swedish denim brand founded in 2001, is globally admired for its organic cotton jeans, circular fashion initiatives, and transparent production process. The brand stands as a symbol of sustainability in the modern fashion industry, combining Scandinavian minimalism with social responsibility.

Many fashion entrepreneurs, eco-conscious consumers, and apparel buyers often ask:
“What is the Nudie Jeans production process?”

This guide takes you inside the detailed manufacturing stages of Nudie Jeans—from raw organic cotton to the final washed denim—and shows how Newasia Garment Co., Ltd., a leading OEM denim manufacturer, follows equally sustainable and advanced production methods.

If you’re seeking a reliable denim production partner who meets the same high standards as Nudie Jeans, you’re in the right place. At Newasia Garment Co.,Ltd. (INNBLAC), with over 39 years of denim expertise, we specialize in high-quality, eco-friendly jeans production that aligns with Nudie's standards, offering OEM/ODM services for brands like yours. We're proud partners of global names such as American Eagle Outfitters, Uniqlo, Gap, Levi's, and Lee.


What Makes Nudie Jeans Production Unique?

Nudie Jeans stand out for their "create tomorrow's vintage" philosophy, using 100% organic cotton since 2012 and emphasizing repair over replacement. Produced in ethical facilities in Tunisia, Italy, Portugal, and beyond, the process prioritizes fairtrade, low-impact dyeing, and recycling. Key requirements: GOTS-certified materials, minimal water use, and post-consumer recycling. Our factory in China mirrors this with sustainable tech, ensuring premium denim that meets Nudie's high eco-standards.


The Origins and History of Nudie Jeans

Nudie Jeans kicked off in Gothenburg in 2001, fueled by a love for dry denim and sustainability. Founders Maria Erixon Levin and Joakim Levin envisioned jeans that age beautifully while respecting the planet.

Founders' Vision and Brand Founding

To the founders, denim was about longevity and expression. Nudie was built on principles of organic materials, transparency, and punk-inspired rebellion, with each pair designed for repair and reuse.

Evolution from Swedish Startup to Global Sustainability Icon

From Gothenburg roots, Nudie grew into a leader in circular denim, launching repair shops worldwide and achieving 100% organic cotton by 2012. The brand's expansion reflects its adaptability to global eco-trends.


Year Milestone Impact
2001 Nudie founded by Maria Erixon Levin and Joakim Levin Launched sustainable dry denim vision
2012 100% organic cotton transition Set industry standard for eco-denim
2010s Global repair shops and fairtrade focus Promoted circular economy
2023 Record repairs and recycled fabric innovations Enhanced sustainability leadership
Present Continued R&D in recycling Maintains eco-innovation

Today, Nudie leads in responsible denim, inspiring a future without waste.


Where Are Nudie Jeans Manufactured?

Global Manufacturing Strategy of Nudie Jeans

Nudie uses a transparent, ethical network, producing in Tunisia (main hub), Italy, Portugal, and select Asian partners to balance craftsmanship and scalability.

European Production Excellence

Swedish/Italian facilities emphasize artisan details and quality.

  • Artisan Craftsmanship: Expertise in organic weaves.
  • Design Collaboration: Close to HQ for innovation.
  • Quality Assurance: Strict ethical oversight.

Higher costs reflect premium sustainability.

Other Manufacturing Capabilities

Tunisia and Portugal offer scalable, fairtrade production.

  • Cost Efficiency: Ethical labor with eco-focus.
  • Scalable Capacity: Meets demand sustainably.
  • Supply Chain Integration: Local organic sourcing.

Nudie ensures all suppliers meet strict codes.

Nudie Jeans operates through long-term partnerships with ethical factories primarily located in:

Region Country Type of Production Key Focus
Europe Italy Premium denim, washing & finishing High-end craftsmanship
North Africa Tunisia Main production hub Cutting, sewing, finishing
Asia India, Turkey Fabric weaving & dyeing Organic cotton sourcing
Sweden Gothenburg Design & pattern development Creative direction

Nudie Jeans ensures all suppliers comply with Fair Wear Foundation’s labor standards, including living wages, safe working environments, and no child labor.

The Complete Manufacturing Process of Nudie Jeans

Nudie’s process combines Swedish design with global ethical production, from organic sourcing to recycling.


Step-by-Step: The Nudie Jeans Production Process

Below is a breakdown of how Nudie Jeans manufactures its iconic denim — a blend of precision, sustainability, and artisanal care.

1. Cotton Sourcing

  • Uses 100% GOTS-certified organic cotton, grown without pesticides or synthetic fertilizers.

  • Main sources: India, Turkey, and other regions with certified organic cotton farms.

  • Fibers are carefully selected for softness, strength, and long-lasting wear.

2. Spinning & Dyeing

  • The cotton is spun into yarn and dyed with natural indigo or low-impact dyes.

  • Dyeing is performed using water-saving methods and closed-loop systems to minimize wastewater.

3. Weaving

  • Yarn is woven into denim fabric on high-quality looms.

  • Many fabrics come from Candiani Denim (Italy) — one of the world’s greenest mills.

  • The denim retains the authentic “raw” texture preferred by Nudie.

4. Cutting & Sewing

  • Fabrics are cut into patterns and sewn in Tunisia, where most Nudie Jeans production takes place.

  • Workers are paid fair wages and work in safe, certified environments.

  • Each pair is carefully stitched to ensure perfect fit and durability.

5. Washing & Finishing

  • Uses eco-friendly washing methods: ozone washing, laser fading, and enzyme treatments.

  • No sandblasting or toxic bleaching agents.

  • Each wash finish is designed to highlight the natural aging of denim.

6. Quality Control

  • Every pair undergoes strict quality checks before packaging.

  • Defective items are either repaired or recycled — nothing goes to waste.

7. Packaging & Distribution

  • Products are packed using recycled or biodegradable materials.

  • Distribution centers operate under carbon-reduction programs.


Sustainability Practices of Nudie Jeans

Nudie Jeans integrates sustainability into every step:

  • 🌿 100% Organic Cotton — GOTS-certified.

  • ♻️ Repair & Reuse Program — free lifetime repairs in stores.

  • 🌊 Water-Saving Technology — up to 90% less water during finishing.

  • 🧵 Ethical Production Partners — Fair Wear Foundation members.

  • 🚫 No Harmful Chemicals — OEKO-TEX® approved dyes and trims.


How Newasia Garment Co., Ltd.(INNBLAC) Aligns with These Standards

At Newasia Garment Co., Ltd.(INNBLAC), we share the same commitment to responsible denim production as Nudie Jeans.

For nearly 40 years, we have been producing high-quality denim apparel for global brands including American Eagle, Gap, Levi’s, Lee, and Uniqlo.

We integrate innovation, craftsmanship, and environmental responsibility in every stage of production.

Our Sustainable Production Process

Stage Our Practice Benefit
Fabric Sourcing and R&D Organic cotton, recycled denim Lower environmental footprint
Dyeing Ozone and laser systems 80% less water & chemicals
Sewing Skilled workforce, ISO-certified Precision & consistency
Washing Enzyme & eco-stone washing Soft hand feel, zero pollution
Finishing Smart QC + 5-step inspection Zero defect rate
Packaging Recyclable cartons & polybags Eco-friendly logistics

Our factory is BSCI, ISO14001, and GRS-certified, ensuring ethical labor and sustainable manufacturing.


Flow Chart: Newasia Garment Co.,Ltd. (INNBLAC)  Denim Production Process

Design → Fabric Sourcing → Cutting → Sewing → Washing → Finishing → Quality Inspection → Packaging → Delivery

Every step is controlled under our in-house system — guaranteeing on-time delivery and consistent quality across all orders.


Why Choose Newasia Garment Co., Ltd.(INNBLAC) 

for Sustainable Denim?

✅ 39+ Years of Denim Expertise
✅ Full OEM/ODM Service – From design to bulk production
✅ Sustainable Technology – Ozone, laser, and enzyme washing
✅ Certifications – BSCI | GOTS | GRS | ISO14001
✅ Low MOQ – Starting from 100 pcs/style
✅ Clients – GAP, American Eagle, Levi’s, Uniqlo, Lee
✅ Worldwide Delivery – 15–30 days lead time

We don’t just make jeans — we engineer quality denim that tells your brand’s story.


FAQ – About Denim Manufacturing

Q1: Are Nudie Jeans made in Sweden?
No, Nudie Jeans are designed in Sweden but mainly manufactured in Tunisia, Italy, and India using certified ethical factories.

Q2: Can Newasia Garment Co.,Ltd. (INNBLAC)  produce jeans with similar eco standards?
Absolutely. We use GOTS organic cotton, ozone washing, and laser fading — achieving the same sustainability levels.

Q3: What is your MOQ for denim jeans?
Our MOQ starts from 100 pieces per design. We also support small brands and startups.

Q4: Do you offer private label services?
Yes! We provide private label, custom branding, and packaging tailored to your needs.

Q5: Do you produce for well-known brands?
Yes, we are verified OEM partners of major international fashion brands, including Gap and American Eagle.

Q6: How long does it take to manufacture jeans?
Standard lead times range from 15–30 days, depending on order volume, wash complexity, and customization requirements. We also offer expedited production when needed.


From Factory to You, Cut Out the Middleman

  • Say goodbye to the waiting game with direct communication.
  • Work directly with the team to create custom products to your exact needs.
  • No middlemen means no markup—just direct, cost-effective pricing.
  • No guesswork—get a clear view of your costs and progress.

We can offer:

1. Uncompromising Quality
We deliver premium denim that meets the highest industry standards. Every step—from fabric sourcing to final stitching—is meticulously controlled to ensure durability, comfort, and timeless style.

2. Competitive Pricing
As a direct manufacturer, we provide cost-effective solutions without compromising quality. Streamlined processes and economies of scale allow us to deliver exceptional value to both startups and established brands.

3. End-to-End Customization
Express your brand’s uniqueness with full customization support:

  • Tailored fits, washes, and finishes
  • Embroidery, patches, and laser detailing
  • Private labeling and custom packaging
  • Bespoke hardware and trims

4. Expertise and Innovation
With decades of denim expertise and state-of-the-art technology, we stay at the forefront of industry trends. Our continuous R&D ensures innovative designs and sustainable manufacturing practices.

5. Sustainability Commitment
We are dedicated to ethical and eco-conscious production through:

  • Use of organic cotton and recycled materials
  • Water-efficient laser and ozone washing techniques
  • Compliance with global environmental and labor standards

6. Reliable Bulk & Small-Batch Production
From testing the market to scaling bestsellers, we support your growth with:

  • Flexible MOQs starting from 100 pieces per style
  • On-time delivery backed by global logistics
  • Dedicated account management for smooth collaboration

Products We Offer

  • Men’s & Women’s Jeans – skinny, straight, bootcut, relaxed, and more
  • Denim Jackets and Vests
  • Denim Shorts and Skirts
  • Custom Private Label Collections
  • Denim Fabric Sourcing & Development

Conclusion

The Nudie Jeans production process represents the gold standard of sustainable denim manufacturing — combining organic materials, ethical practices, and artisanal craftsmanship.

At Newasia Garment Co.,Ltd. (INNBLAC), we are proud to deliver the same eco-conscious excellence for brands worldwide. Whether you want to create your own sustainable denim line or replicate the premium feel of Nudie Jeans, our experienced team is here to help.


Contact Newasia Garment Co., Ltd.

🏭 Services: OEM / ODM Denim Manufacturing | Private Label | Sustainable Apparel Production

Start your denim project today — build your brand with a trusted manufacturer.

From organic cotton to final wash — we turn your denim vision into reality.


Instrucciones especiales para el vendedor
Código de cupón